feat: refresh shared skills catalog

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---
name: kicad-pcb-design
description: >
Design, inspect, route, and verify printed circuit boards (PCBs) in KiCad using the KiCAD MCP server and kicad-cli.
scope: global
---
# KiCad PCB Design
Design, inspect, route, and verify printed circuit boards using the KiCAD Model Context Protocol (MCP) server or `kicad-cli`.
Follow the [shared workflow](../../protocols/workflow.md).
## Prerequisites
KiCad and its Python scripting module (`pcbnew`) must be installed on the host:
```bash
sudo pacman -S kicad kicad-library kicad-library-3d
```
The KiCad MCP server is built and located at `~/Projects/work/KiCAD-MCP-Server`.
To start the MCP server manually or via configuration:
- Node runner: `node ~/Projects/work/KiCAD-MCP-Server/dist/index.js`
- Python environment: `~/Projects/work/KiCAD-MCP-Server/.venv/bin/python`
## Workflow
1. **Schematic Capture & Part Selection**
- Use standard KiCad symbol libraries (`Device`, `Connector`, `Regulator_Linear`, etc.).
- When using MCP:
- Search parts: `search_symbols`, `search_jlcpcb_parts`
- Add components: `add_schematic_component` or `batch_add_components`
- Connect nets: `add_schematic_wire`, `add_net_label`
- Run ERC: `run_erc` to catch floating inputs or unpowered pins.
- When using CLI/files:
- Work directly with `.kicad_sch` files or compile from netlists.
- Validate: `kicad-cli sch erc project.kicad_sch`
2. **Board Edge & Physical Stackup**
- Define board outline on `Edge.Cuts` with mounting holes (e.g. M2.5 or M3 with keepouts).
- Standard 2-layer or 4-layer stackup:
- Default thickness: 1.6 mm FR4, 1 oz Cu (35 µm).
- Signal trace width: `0.25 mm` (10 mil).
- Power trace width: `0.5 mm` – `1.0 mm` depending on current.
- Clearance: minimum `0.2 mm` (8 mil) for low-cost fab houses (JLCPCB, PCBWay).
3. **Placement & Routing**
- **Bypass capacitors:** Place ceramic decoupling caps (0.1 µF) as close as physically possible to IC $V_{CC}$ / GND pins.
- **Ground plane:** Fill top and bottom (or inner) layers with solid GND copper pours (`zone`). Stitch GND with vias near return current paths.
- **Routing:**
- Interactive/MCP routing: invoke routing tools or export DSN for Freerouting (`run_freerouter`).
- Avoid 90° trace corners; use 45° bends.
4. **Empirical Verification ("The engine measures")**
- **Design Rule Check (DRC):**
- MCP: `run_drc`
- CLI:
```bash
kicad-cli pcb drc --output drc_report.json project.kicad_pcb
```
- Zero unapproved clearance, unrouted net, or courtyard collisions before tapeout.
5. **Fabrication & Export**
- Generate production manufacturing artifacts:
```bash
# Gerber & Drill files
kicad-cli pcb export gerbers -o gerbers/ project.kicad_pcb
kicad-cli pcb export drill -o gerbers/ project.kicad_pcb
# 2D/3D visual renders for human review
kicad-cli pcb render -o board_preview.png project.kicad_pcb
```
- Generate BOM and Centroid / Pick-and-place (CPL) for assembly.